In recent years, construction, automotive, industrial and
neighborhood development is very rapid, this also makes the
development of ductile casting rapid growth, China is now in a
developing country, the industry is in rapid development, but
relative to foreign words to compare China's industry still is
not very mature, so that the Chinese ductile casting industry
must walk the path of development characteristics, the first to
support ductile casting industry technology innovation system,
is in, the implementation "demand-oriented, the host traction,
the key breakthrough, face advance" technical route. Nodular
casting technology innovation of course to ductile casting and
functional unit of the backbone enterprise as the main body, by
reference into the technology to complete innovation, improving
the ductile casting varieties of independent development
ability, the most main is to improve the domestic medium and
high-grade ductile casting of supporting production capacity.
Large ductile casting production and other process different
major difference is that adaptability is very wide, need to use
of materials and equipment is also very much. Large ductile
casting metal melting into accord with certain for liquid and
poured into a mold, the cooling solidification, cleaning after
treatment for have a reservation shape, size and properties of
ductile casting process.
In the large ductile casting production process will have
factors ductile casting quality:
1, to formulate the reasonable process procedures, improve the
technical level of workers, make the procedure to get the right
implementation.
2, in addition to according to the working conditions and metal
material performance to determine machine ductile casting
geometric shape, the size, the first is a large bed ductile
casting design manufacturability. When the design. Have from
casting alloy and casting process characteristic point of view
to consider the rationality of the design, in order to prevent
or reduce copper casting composition segregation, deformation,
cracking and other defects occur.
3, casting alloy characteristics and production conditions,
according to ductile casting structure, the weight and size.
Choose appropriate parting surface and modelling, core making
method, setting up reasonable casting steel, cold iron, riser
and gating system, etc.
4, will make the ductile casting happen porosity, pore, slag
inclusion, defects such as adhering sand, metal charging,
disintegration agent and casting sand, sand adhesive, paint, etc
of the quality of the material not scale. Affect nodular casting
appearance quality and internal quality, serious worsened
ductile casting scrap.
All kinds of ductile casting to mechanical use nodular casting
the most varieties and the most complicated shape, consumption
is the largest also, accounts for about 60% of the total ductile
casting. The second is metallurgical of ingot mould and
engineering of pipeline. Nodular casting in the mechanical
product has a large proportion, such as tractor, large ductile
casting weight accounted for about 70% of the weight of the
agricultural machinery for forty to 70%, machine tools, such as
internal combustion engine has 70 ~ 90%. According to incomplete
statistics, the main enterprise supply ductile casting foundry
enterprises and households or so. In addition, there are about
one 5 of the main body ductile casting production enterprise
still keep their casting department.
Bed ductile casting casting is the modern machinery
manufacturing industry is one of the basic process. Porosity
will also reduce the ductile casting compactness, causing some
requirements suffer water pressure test of ductile casting
scrap. In addition, the hole to ductile casting corrosion
resistance and heat resistance had bad influence. Nodular
casting after cooling solidification, cleaning after treatment
for have a reservation shape, size and properties of ductile
casting process. Casting is the human grasp force early than a
metal hot working process, bed ductile casting is metal melting
into accord with certain requirements of the liquid and poured
into the mold. Has about 6000 years of history. China in about
1700 BC 1000 years has entered the bronze ductile casting
heyday, technology has reached a quite high level.
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